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Gemma
MASTER P
MASTER P
Master P – High-Performance Automatic Double Head Cutting Machine (Ø 600 mm Blades)
The Master P Double Head Cutting Machine is a powerful and precise solution for high-volume profile cutting. Featuring a robust structure, automatic mobile head movement, and software-controlled pneumatic tilting, it's designed for efficient and accurate production in demanding industrial environments.
Key Features:
- Heavy-Duty Construction: Features a stable electrowelded steel basement for maximum rigidity and long-term accuracy.
- Integrated Feeding System: Combines a feeding roller conveyor with the automatic mobile head for seamless material flow and processing.
- Secure Vertical Clamping: Equipped with 4 vertical pneumatic clamps to firmly secure even larger profiles during cutting.
- Precise Axis Control: Axes movements are controlled by brushless motors for high accuracy and repeatability.
- Smooth Mobile Head Movement: The mobile head travels on round guides for consistent and precise positioning along the cutting length.
- Software-Controlled Angle Cutting: Pneumatic tilting for 20°, 45°, 90°, and 135° angles is directly and precisely controlled by the intuitive software interface.
- Efficient Cutting Lubrication: Venturi lubrication system ensures optimal blade performance and extends blade life.
- High-Capacity Blades: Includes 2 high-quality Ø 600 mm blades for increased cutting capacity and efficiency.
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Advanced Control Panel:
- Latest generation electronic control unit with a user-friendly 10.4” color touchscreen interface.
- Dedicated 1-axis Windows PC for seamless interface and electronic axes management.
- HICAM 2 Software: Powerful and intuitive software for uploading and running complex machining programs, managing cutting lists, and visualizing profile/workpiece data.
- Connectivity options: Ethernet, Wi-Fi, and teleassistance for remote support, diagnostics, and efficient data transfer.
- Network ports: RJ 45 and USB for easy integration into existing network infrastructure.
- Comprehensive Safety: Integral cutting area protections with automatic opening and closing, ensuring a safe working environment and compliance with CE safety regulations.
- Protected Electrical System: Features an electrical cabinet with IP 55 protection for enhanced durability and operational safety.
General Specifications:
- Blade Diameter: 600 mm
- Motor Power (x2): 3 kW
- Machine Weight: 2,550 kg
- Machine Dimensions: 6,400 x 1,700 x 2,150 mm
Cutting Capacity:
Angle | Cutting Capacity (Width x Height) |
---|---|
90° | 200 x 200 mm |
270 x 150 mm / 320 x 100 mm | |
45° | 175 x 175 mm |
200 x 140 mm / 230 x 100 mm |
Positioning Axis:
- X-axis (Mobile Head Stroke): 5,000 mm
- X-axis Speed: 25 m/min
Cutting Unit Specifications:
- Blade Diameter: 600 mm
- Shaft Diameter: 30 mm
- Blade Revolutions: 2,800 rpm
- Max Cutting Speed: 6 m/min
- Tilting Angles: 20° - 135° (Software Controlled)
- Cutting Angles: 20° - 135°
- Blade Output Management: Oleopneumatic
Cutting Specifications:
- Minimum Cutting Length (between blades): 370 mm
- Maximum Cutting Length (between blades): 5,000 mm
- Under and Oversize Cuts: Possible via software
Power Supply:
- Electric Power: 400 V / 60 Hz (three-phase)
- Air Compressed Supply: 7 Bar
- Air Consumption per Cycle: 57 Nl
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CSA Compliant
Optional Extras:
- Extension Length 1 m, increasing the maximum cutting length.
- Additional Blade Ø 600 mm.
- Central Intermediate Support for enhanced stability of long or heavy profiles.
- Profile Final Support for improved accuracy on the trailing end of cut pieces.
- Couple of Vertical Clamps for External Cuts, providing additional clamping options for complex profiles.
- Motorized Belt Conveyor for Swarf Removal, automating the removal of cutting waste.
- Automatic Device for Measuring Profile Height, ensuring precise material input and cutting accuracy.
- Fixed Head Roller Conveyor 2.5 m, providing additional support for long profiles on the fixed head side.
- Label Printer for easy identification and tracking of cut pieces.
- Safety Protection with Photocells for an extra layer of operator safety.
- Oil Tank 25 l for extended periods between lubricant refills.
- Autotransformer for Special Voltage (230V/480/600V), ensuring compatibility with various power supply systems.
Ideal For:
- High-volume industrial cutting of aluminum and PVC profiles.
- Applications requiring long cutting lengths and precise angle adjustments.
- Manufacturing environments focused on automation, efficiency, and handling larger profiles.
Elevate your production capabilities with the powerful and versatile Master P Double Head Cutting Machine!
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