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Gemma

MASTER P

MASTER P

Master P – High-Performance Automatic Double Head Cutting Machine (Ø 600 mm Blades)

The Master P Double Head Cutting Machine is a powerful and precise solution for high-volume profile cutting. Featuring a robust structure, automatic mobile head movement, and software-controlled pneumatic tilting, it's designed for efficient and accurate production in demanding industrial environments.

Key Features:

  • Heavy-Duty Construction: Features a stable electrowelded steel basement for maximum rigidity and long-term accuracy.
  • Integrated Feeding System: Combines a feeding roller conveyor with the automatic mobile head for seamless material flow and processing.
  • Secure Vertical Clamping: Equipped with 4 vertical pneumatic clamps to firmly secure even larger profiles during cutting.
  • Precise Axis Control: Axes movements are controlled by brushless motors for high accuracy and repeatability.
  • Smooth Mobile Head Movement: The mobile head travels on round guides for consistent and precise positioning along the cutting length.
  • Software-Controlled Angle Cutting: Pneumatic tilting for 20°, 45°, 90°, and 135° angles is directly and precisely controlled by the intuitive software interface.
  • Efficient Cutting Lubrication: Venturi lubrication system ensures optimal blade performance and extends blade life.
  • High-Capacity Blades: Includes 2 high-quality Ø 600 mm blades for increased cutting capacity and efficiency.
  • Advanced Control Panel:
    • Latest generation electronic control unit with a user-friendly 10.4” color touchscreen interface.
    • Dedicated 1-axis Windows PC for seamless interface and electronic axes management.
    • HICAM 2 Software: Powerful and intuitive software for uploading and running complex machining programs, managing cutting lists, and visualizing profile/workpiece data.
    • Connectivity options: Ethernet, Wi-Fi, and teleassistance for remote support, diagnostics, and efficient data transfer.
    • Network ports: RJ 45 and USB for easy integration into existing network infrastructure.
  • Comprehensive Safety: Integral cutting area protections with automatic opening and closing, ensuring a safe working environment and compliance with CE safety regulations.
  • Protected Electrical System: Features an electrical cabinet with IP 55 protection for enhanced durability and operational safety.

General Specifications:

  • Blade Diameter: 600 mm
  • Motor Power (x2): 3 kW
  • Machine Weight: 2,550 kg
  • Machine Dimensions: 6,400 x 1,700 x 2,150 mm

Cutting Capacity:

Angle Cutting Capacity (Width x Height)
90° 200 x 200 mm
270 x 150 mm / 320 x 100 mm
45° 175 x 175 mm
200 x 140 mm / 230 x 100 mm

Positioning Axis:

  • X-axis (Mobile Head Stroke): 5,000 mm
  • X-axis Speed: 25 m/min

Cutting Unit Specifications:

  • Blade Diameter: 600 mm
  • Shaft Diameter: 30 mm
  • Blade Revolutions: 2,800 rpm
  • Max Cutting Speed: 6 m/min
  • Tilting Angles: 20° - 135° (Software Controlled)
  • Cutting Angles: 20° - 135°
  • Blade Output Management: Oleopneumatic

Cutting Specifications:

  • Minimum Cutting Length (between blades): 370 mm
  • Maximum Cutting Length (between blades): 5,000 mm
  • Under and Oversize Cuts: Possible via software

Power Supply:

  • Electric Power: 400 V / 60 Hz (three-phase)
  • Air Compressed Supply: 7 Bar
  • Air Consumption per Cycle: 57 Nl
  • CSA Compliant

Optional Extras:

  • Extension Length 1 m, increasing the maximum cutting length.
  • Additional Blade Ø 600 mm.
  • Central Intermediate Support for enhanced stability of long or heavy profiles.
  • Profile Final Support for improved accuracy on the trailing end of cut pieces.
  • Couple of Vertical Clamps for External Cuts, providing additional clamping options for complex profiles.
  • Motorized Belt Conveyor for Swarf Removal, automating the removal of cutting waste.
  • Automatic Device for Measuring Profile Height, ensuring precise material input and cutting accuracy.
  • Fixed Head Roller Conveyor 2.5 m, providing additional support for long profiles on the fixed head side.
  • Label Printer for easy identification and tracking of cut pieces.
  • Safety Protection with Photocells for an extra layer of operator safety.
  • Oil Tank 25 l for extended periods between lubricant refills.
  • Autotransformer for Special Voltage (230V/480/600V), ensuring compatibility with various power supply systems.

Ideal For:

  • High-volume industrial cutting of aluminum and PVC profiles.
  • Applications requiring long cutting lengths and precise angle adjustments.
  • Manufacturing environments focused on automation, efficiency, and handling larger profiles.

Elevate your production capabilities with the powerful and versatile Master P Double Head Cutting Machine!

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