Master A – Advanced Automatic Double Head Cutting Machine with Electronic Tilting (Ø 600 mm Blades)

The Master A Double Head Cutting Machine represents a pinnacle of precision and automation for high-volume profile cutting. Featuring electronic tilting between 20° and 135° controlled by an advanced 3-axis control system, it offers exceptional accuracy, versatility, and efficiency for the most demanding industrial applications.

Key Features:

• Heavy-Duty Construction: Features a stable electrowelded steel basement engineered for maximum rigidity and long-term cutting accuracy.
• Integrated Feeding System: Combines a feeding roller conveyor with the automatic mobile head for seamless material flow and high-throughput processing.
• Secure Horizontal Clamping: Equipped with 4 horizontal pneumatic clamps to firmly secure a wide range of profile sizes during cutting operations.
• Precise 3-Axis Control: Axes movements are controlled by high-performance brushless motors, ensuring exceptional accuracy and repeatability for all cutting parameters.
• Smooth Mobile Head Movement: The mobile head travels on precision round guides, guaranteeing consistent and accurate positioning along the entire cutting length.
• Electronic Angle Control: Precise tilting between 20° and 135° is electronically controlled via the intuitive software interface, allowing for quick and accurate angle adjustments.
• Efficient Cutting Lubrication: Microdrop cutting lubrication system delivers pure oil directly to the cutting point, maximizing blade performance and extending blade life while minimizing lubricant consumption.
• High-Capacity Blades: Includes 2 high-quality Ø 600 mm blades, engineered for clean, precise cuts and long-lasting performance in demanding applications.
• Advanced 3-Axis Control Panel:
  • Latest generation electronic control unit with a user-friendly 10.4” color touchscreen interface, providing intuitive control over all machine functions.
  • Dedicated 3-axis Windows PC for seamless interface and comprehensive electronic axes management, enabling complex cutting programs.
  • HICAM 2 Software: Powerful and intuitive software suite for uploading and running intricate machining programs, managing detailed cutting lists, and visualizing profile/workpiece data for error-free operation.
  • Comprehensive Connectivity:** Ethernet, Wi-Fi, and teleassistance capabilities for remote support, diagnostics, and efficient data transfer, ensuring maximum uptime.
  • Convenient Network Ports:** Equipped with RJ 45 and USB ports for seamless integration into existing network infrastructure and easy data exchange.
• Comprehensive Safety: Integral cutting area protections with automatic opening and closing mechanisms, ensuring a safe working environment and full compliance with stringent CE safety regulations.
• Protected Electrical System: Features a robust electrical cabinet with IP 55 protection, safeguarding electrical components from dust and moisture for enhanced durability and operational safety.

General Specifications:

• Blade Diameter: 600 mm
• Motor Power (x2): 3 kW
• Machine Weight: 2,550 kg
• Machine Dimensions: 6,400 x 1,700 x 2,150 mm

Cutting Capacity:

Positioning Axis:

• X-axis (Mobile Head Stroke): 5,000 mm
• X-axis Speed: 25 m/min

Cutting Unit Specifications:

• Blade Diameter: 600 mm
• Shaft Diameter: 30 mm
• Blade Revolutions: 2,800 rpm
• Max Cutting Speed: 6 m/min
• Tilting Angles: 20° - 135° (Electronically Controlled)
• Cutting Angles: 20° - 135°
• Blade Output Management: Oleopneumatic

Cutting Specifications:

• Minimum Cutting Length (between blades): 370 mm
• Maximum Cutting Length (between blades): 5,000 mm
• Under and Oversize Cuts: Possible via software for optimized material utilization.

Power Supply:

• Electric Power: 400 V / 60 Hz (three-phase)
• Air Compressed Supply: 7 Bar
• Air Consumption per Cycle: 28 Nl
• CSA Compliant
  

Optional Extras:

• Extension Length 1 m, significantly increasing the maximum cutting length for processing longer profiles.
• Additional High-Performance Blade Ø 600 mm, ensuring continuous operation and minimizing downtime for blade changes.
• Central Intermediate Support, providing enhanced stability and reducing vibration when cutting long or heavy profiles.
• Profile Final Support, ensuring improved accuracy and preventing material sag at the end of the cutting cycle.
• Couple of Vertical Clamps for External Angles, offering additional securement options for complex profile geometries.
• Motorized Belt Conveyor for Swarf Removal, automating the efficient removal of cutting waste, maintaining a clean and safe workspace.
• Automatic Device for Measuring Profile Height, enabling precise material input and contributing to overall cutting accuracy.
• Fixed Head Roller Conveyor 2.5 m, providing continuous support for long profiles on the fixed head side, improving cutting quality.
• Label Printer for easy and accurate identification and tracking of cut pieces, streamlining downstream processes.
• Safety Protection with Photocells, providing an additional layer of operator safety by automatically stopping the machine if the cutting area is breached.
• Oil Tank 25 l, increasing the capacity of the lubrication system for extended periods of uninterrupted operation.
• Autotransformer for Special Voltage (230V/480/600V), ensuring seamless compatibility with various industrial power supply systems.

Ideal For:

• High-volume, precision cutting of aluminum and PVC profiles in industrial settings.
• Applications requiring a wide range of electronically controlled cutting angles and complex machining programs.
• Manufacturing environments prioritizing automation, accuracy, efficiency, and seamless integration into existing workflows.

Experience the pinnacle of automated cutting technology with the Master A Double Head Cutting Machine!

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