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Gemma
BASIC A
BASIC A
Basic A – Advanced Automatic Double Head Cutting Machine with Electronic Tilting (Ø 500 mm Blades)
The Basic A is a sophisticated automatic double head cutting machine designed for high-precision profile cutting. Featuring electronic tilting between 20° and 135° controlled by advanced software, along with a user-friendly 3-axis control system, it offers exceptional accuracy and versatility for demanding production environments.
Key Features:
- Robust and Stable: Features a durable electrowelded steel basement for reliable and accurate cutting operations.
- Integrated Feeding System: Combines a feeding roller conveyor with the mobile head for smooth and automated material processing.
- Secure Pneumatic Clamping: Equipped with 4 horizontal pneumatic clamps to firmly secure profiles during cutting.
- Precise Axis Control: Axes movements are controlled by brushless motors for accurate and repeatable positioning.
- Smooth Mobile Head Movement: The mobile head travels on round guides for consistent and precise positioning.
- Electronic Angle Control: Precise tilting between 20° and 135° is electronically controlled via the intuitive software interface.
- Efficient Cutting Lubrication: Microdrop cutting lubrication system uses pure oil for optimal blade performance and longevity.
- High-Performance Blades: Includes 2 high-quality Ø 500 mm blades for clean and accurate cuts.
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Advanced 3-Axis Control Panel:
- Latest generation electronic control unit with a user-friendly 10.4” color touchscreen interface.
- Dedicated 3-axis Windows PC for seamless interface and comprehensive electronic axes management.
- HICAM 2 Software: Powerful tool for uploading and running complex machining programs, managing lists, and visualizing profile/workpiece data.
- Connectivity options: Ethernet, Wi-Fi, and teleassistance for remote support and efficient data transfer.
- Network ports: RJ 45 and USB for easy integration into existing networks.
- Comprehensive Safety: Integral cutting area protections with automatic opening and closing, and full compliance with CE safety regulations.
- Protected Electrical System: Features an electrical cabinet with IP 55 protection for enhanced durability and safety.
General Specifications:
- Blade Diameter: 500 mm
- Motor Power (x2): 1.8 kW
- Machine Weight: 1,600 kg
- Machine Dimensions: 6,000 x 1,650 x 1,700 mm
Cutting Capacity:
Angle | Cutting Capacity (Width x Height) |
---|---|
90° | 155 x 155 mm |
220 x 140 mm / 270 x 100 mm | |
45° | 145 x 145 mm |
155 x 140 mm / 190 x 100 mm |
Positioning Axis:
- X-axis (Mobile Head Stroke): 4,600 mm
- X-axis Speed: 20 m/min
Cutting Unit Specifications:
- Blade Diameter: 500 mm
- Shaft Diameter: 30 mm
- Blade Revolutions: 2,800 rpm
- Max Cutting Speed: 6 m/min
- Tilting Angles: 20° - 135° (Electronically Controlled)
- Cutting Angles: 20° - 135°
- Blade Output Management: Oleopneumatic
Cutting Specifications:
- Minimum Cutting Length (between blades): 320 mm
- Maximum Cutting Length (between blades): 4,600 mm
- Under and Oversize Cuts: Possible via software
Power Supply:
- Electric Power: 400 V / 60 Hz (three-phase)
- Air Compressed Supply: 7 Bar
- Air Consumption per Cycle: 28 Nl
- CSA Compliant
Optional Extras:
- Blade Ø 500 mm
- Central Intermediate Support for enhanced stability of longer profiles.
- Profile Final Support for improved cutting accuracy on the end of profiles.
- Couple of Vertical Clamps for External Cuts, providing additional securing options.
- Motorized Belt Conveyor for Swarf Removal, automating waste management.
- Automatic Device for Measuring Profile Height, for precise material input.
- Label Printer for easy identification of cut pieces.
- Safety Protection with Photocells for enhanced operator safety.
- Oil Tank 25 l for extended lubrication cycles.
- Autotransformer for Special Voltage (230V/480/600V), ensuring compatibility with various power supplies.
Ideal For:
- High-volume cutting of aluminum and PVC profiles requiring precise electronic angle adjustments.
- Applications demanding sophisticated 3-axis control and advanced programming capabilities.
- Manufacturing environments focused on automation, accuracy, and efficient material handling.
Experience unparalleled precision and automation with the Basic A Double Head Cutting Machine!
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