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Gemma

BASIC A

BASIC A

Basic A – Advanced Automatic Double Head Cutting Machine with Electronic Tilting (Ø 500 mm Blades)

The Basic A is a sophisticated automatic double head cutting machine designed for high-precision profile cutting. Featuring electronic tilting between 20° and 135° controlled by advanced software, along with a user-friendly 3-axis control system, it offers exceptional accuracy and versatility for demanding production environments.

Key Features:

  • Robust and Stable: Features a durable electrowelded steel basement for reliable and accurate cutting operations.
  • Integrated Feeding System: Combines a feeding roller conveyor with the mobile head for smooth and automated material processing.
  • Secure Pneumatic Clamping: Equipped with 4 horizontal pneumatic clamps to firmly secure profiles during cutting.
  • Precise Axis Control: Axes movements are controlled by brushless motors for accurate and repeatable positioning.
  • Smooth Mobile Head Movement: The mobile head travels on round guides for consistent and precise positioning.
  • Electronic Angle Control: Precise tilting between 20° and 135° is electronically controlled via the intuitive software interface.
  • Efficient Cutting Lubrication: Microdrop cutting lubrication system uses pure oil for optimal blade performance and longevity.
  • High-Performance Blades: Includes 2 high-quality Ø 500 mm blades for clean and accurate cuts.
  • Advanced 3-Axis Control Panel:
    • Latest generation electronic control unit with a user-friendly 10.4” color touchscreen interface.
    • Dedicated 3-axis Windows PC for seamless interface and comprehensive electronic axes management.
    • HICAM 2 Software: Powerful tool for uploading and running complex machining programs, managing lists, and visualizing profile/workpiece data.
    • Connectivity options: Ethernet, Wi-Fi, and teleassistance for remote support and efficient data transfer.
    • Network ports: RJ 45 and USB for easy integration into existing networks.
  • Comprehensive Safety: Integral cutting area protections with automatic opening and closing, and full compliance with CE safety regulations.
  • Protected Electrical System: Features an electrical cabinet with IP 55 protection for enhanced durability and safety.

General Specifications:

  • Blade Diameter: 500 mm
  • Motor Power (x2): 1.8 kW
  • Machine Weight: 1,600 kg
  • Machine Dimensions: 6,000 x 1,650 x 1,700 mm

Cutting Capacity:

Angle Cutting Capacity (Width x Height)
90° 155 x 155 mm
220 x 140 mm / 270 x 100 mm
45° 145 x 145 mm
155 x 140 mm / 190 x 100 mm

Positioning Axis:

  • X-axis (Mobile Head Stroke): 4,600 mm
  • X-axis Speed: 20 m/min

Cutting Unit Specifications:

  • Blade Diameter: 500 mm
  • Shaft Diameter: 30 mm
  • Blade Revolutions: 2,800 rpm
  • Max Cutting Speed: 6 m/min
  • Tilting Angles: 20° - 135° (Electronically Controlled)
  • Cutting Angles: 20° - 135°
  • Blade Output Management: Oleopneumatic

Cutting Specifications:

  • Minimum Cutting Length (between blades): 320 mm
  • Maximum Cutting Length (between blades): 4,600 mm
  • Under and Oversize Cuts: Possible via software

Power Supply:

  • Electric Power: 400 V / 60 Hz (three-phase)
  • Air Compressed Supply: 7 Bar
  • Air Consumption per Cycle: 28 Nl
  • CSA Compliant

Optional Extras:

  • Blade Ø 500 mm
  • Central Intermediate Support for enhanced stability of longer profiles.
  • Profile Final Support for improved cutting accuracy on the end of profiles.
  • Couple of Vertical Clamps for External Cuts, providing additional securing options.
  • Motorized Belt Conveyor for Swarf Removal, automating waste management.
  • Automatic Device for Measuring Profile Height, for precise material input.
  • Label Printer for easy identification of cut pieces.
  • Safety Protection with Photocells for enhanced operator safety.
  • Oil Tank 25 l for extended lubrication cycles.
  • Autotransformer for Special Voltage (230V/480/600V), ensuring compatibility with various power supplies.

Ideal For:

  • High-volume cutting of aluminum and PVC profiles requiring precise electronic angle adjustments.
  • Applications demanding sophisticated 3-axis control and advanced programming capabilities.
  • Manufacturing environments focused on automation, accuracy, and efficient material handling.

Experience unparalleled precision and automation with the Basic A Double Head Cutting Machine!

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